Ariens Ikon XD 60 Parts Manual

The Ariens Ikon XD 60 is a high-performance zero-turn riding mower designed for residential and commercial use. This parts manual provides detailed information on components, assemblies, and part numbers for the Ikon XD 60 model, including the cutting deck, engine, drive system, controls, frame, and electrical system. Below are key sections for identification, exploded diagrams, part lists, ordering information, and maintenance guidelines.

1. Model Identification & Specifications 2. Safety Parts & Labels 3. Cutting Deck Assembly 4. Engine & Drive System 5. Controls & Operator Station 6. Frame & Chassis 7. Electrical System 8. Wheels & Tires 9. Fasteners & Hardware 10. Maintenance Schedule 11. Parts Ordering & Support

Model Identification & Specifications

Key identifiers: Model number, serial number plate location, and major specifications.

FeatureDescription
Model NameAriens Ikon XD 60
Cutting Width60 inches
Deck TypeFabricated steel, 10-gauge
EngineKawasaki FX Series V-Twin (specify HP based on model variant)
TransmissionHydro-Gear ZT-3400 transaxles
Fuel Capacity5 gallons
WeightApprox. 1050 lbs
Serial Number LocationUnder seat, on frame crossmember
Blade Spindle TypeServiceable cartridge bearings
Drive SystemDual hydraulic pumps with wheel motors

Safety Parts & Labels

Critical safety components and decals that must be maintained for safe operation.

  1. Operator Presence System: Includes seat switch, brake switch, PTO switch.
  2. Safety Interlock System: Wiring harness and relays ensuring mower cannot operate incorrectly.
  3. Decals: Warning labels for blade engagement, crush points, hot surfaces, and tire pressure.
  4. Roll-Over Protective Structure (ROPS): If equipped, mounting hardware and brackets.

WARNING! Never operate mower with missing, damaged, or non-functional safety parts. Replace immediately.

Cutting Deck Assembly

Exploded view and part numbers for the 60-inch fabricated cutting deck.

  1. Deck Shell: Main housing, part number 035-00000.
  2. Blade Spindles: Includes spindle housing, bearing cartridge, pulley, and belt.
  3. Blades: High-lift, mulching, or standard (specify length and center hole).
  4. Deck Lift System: Lift arms, linkages, and gauge wheels.
  5. Belt Drive: Deck drive belt, idler pulleys, and tension spring.
  6. Skid Shoes & Baffles: Wear parts for deck height adjustment and airflow.

CAUTION! Disconnect spark plug before servicing deck. Ensure blades are balanced after replacement.

Engine & Drive System

Controls & Operator Station

Parts for the control panel, steering, and operator area.

Control Levers: Twin lever steering controls, friction adjustment, neutral return springs.

Operator Station: Seat, seat switch, seat mounting plate, armrests. Dashboard: Ignition switch, hour meter, PTO switch, choke, throttle control. Foot Pedals: Brake pedal, parking brake latch. Steering Linkage: Tie rods, ball joints, and pivot points connecting control levers to transaxles.

Frame & Chassis

Main frame components and structural parts.

  1. Main Frame: Welded steel construction, part number 040-00000.
  2. Front Axle: Pivoting axle assembly with bushings and spindle.
  3. Deck Hanger Brackets: Mounting points for deck lift system.
  4. ROPS Mounting Points: Brackets and hardware for roll bar installation.
  5. Bumper/Grille Guard: Front protection assembly.

Tip: Inspect frame for cracks or damage annually, especially after heavy use or impact.

Electrical System

Wiring, battery, and electrical components.

  1. Battery: 12V, group U1 size, with hold-down bracket.
  2. Starter & Alternator: Engine-specific starter motor and charging system.
  3. Wiring Harness: Main harness with connectors for switches, sensors, and lights.
  4. Fuses & Relays: Fuse block location and relay identification.
  5. Switches: Ignition, PTO, seat, brake, and light switches.
  6. Lights: Headlights and tail lights (if equipped).

WARNING! Disconnect battery before performing electrical work. Follow wiring diagram precisely.

Wheels & Tires

Front and rear tire assemblies and related parts.

PositionSizePart Number
Front Tires16 x 6.50-8044-0000
Rear Tires23 x 10.50-12044-0001
Front Wheels8-inch diameter045-0000
Rear Wheels12-inch diameter045-0001
Valve StemsStandard rubber046-0000

Also includes axle nuts, washers, and bearings for each wheel.

Fasteners & Hardware

Common bolts, nuts, pins, and clips used throughout the mower.

Specify grade and size: Deck bolts (grade 5, 1/2"-13), frame bolts (grade 8, 3/8"-16), lock nuts, cotter pins, hairpin clips, and washers. Belleville washers for blade mounting. Retaining rings for spindle shafts.

Maintenance Schedule

Recommended service intervals and part replacements.

IntervalServiceParts Needed
Every 25 hoursCheck tire pressure, blade sharpnessN/A
Every 50 hoursEngine oil & filter changeOil filter, SAE 10W-30
Every 100 hoursAir filter clean/replace, spark plugsAir filter, spark plugs
Every 200 hoursHydraulic fluid check, deck spindle greaseHydraulic fluid, grease cartridge
Every 500 hoursDrive belt inspection, transaxle serviceDrive belts, hydraulic filters

Reset: Hour meter tracks usage; follow manual for major service points.

Parts Ordering & Support

How to order genuine Ariens parts and access support.

  1. Always provide model and serial number when ordering.
  2. Use exploded diagrams in this manual to identify part numbers.
  3. Contact an authorized Ariens dealer for parts.
  4. Online parts lookup available at www.ariens.com.

Service Support: 1-800-678-5443; www.ariens.com

Warranty: Refer to original warranty documentation for coverage terms.

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