Ariens Deluxe 28 Repair Manual

The Ariens Deluxe 28 is a high-performance 28-inch two-stage snow thrower designed for heavy-duty snow removal. This repair manual covers essential maintenance, troubleshooting, and repair procedures for the engine, drive system, auger, impeller, controls, and electrical components. Below are key sections for safety, specifications, maintenance schedules, troubleshooting, and step-by-step repair instructions.

1. Features at a Glance 2. Safety Precautions 3. Specifications 4. Maintenance Schedule 5. Engine Repair 6. Drive System Repair 7. Auger & Impeller Repair 8. Control System Repair 9. Electrical System Repair 10. Troubleshooting Guide 11. Parts List & Diagrams

Features at a Glance

Key components: 28-inch clearing width, Two-stage auger system, Briggs & Stratton or Ariens AX engine, Electric start (optional), 6 forward speeds & 2 reverse speeds, Heated hand grips (optional), Headlight, Skid shoes, Shear pins, Chute control.

FeatureDescription
Clearing Width28 inches for efficient snow removal
Engine TypeBriggs & Stratton or Ariens AX engine (208cc to 254cc)
Starting SystemRecoil start with optional electric start
Drive System6 forward speeds, 2 reverse speeds with friction disc transmission
Auger SystemTwo-stage: serrated steel auger with rubber paddles
Chute ControlManual crank or optional remote control
Skid ShoesAdjustable for cutting height
Shear PinsProtect auger from damage by shearing on impact
HeadlightLED or halogen for visibility in low light
Tires13" or 15" pneumatic tires with traction bands

Safety Precautions

Always follow safety guidelines to prevent injury or damage.

  1. Disconnect spark plug wire before performing any repairs or maintenance.
  2. Allow engine to cool completely before working on machine.
  3. Work in a well-ventilated area when handling fuel or oil.
  4. Use proper tools and follow torque specifications.
  5. Wear safety glasses and gloves during repairs.

WARNING! Never operate snow thrower without all guards and shields in place. Keep hands and feet away from moving parts.

Specifications

Maintenance Schedule

Regular maintenance ensures optimal performance and longevity.

IntervalTask
Before each useCheck fuel level, oil level, tire pressure, shear pins, and controls.
Every 5 hoursCheck auger and drive belts for wear and tension.
Every 25 hoursChange engine oil (first change after 5 hours), check spark plug.
Every 50 hoursLubricate control cables, chute mechanism, and auger shaft.
Every 100 hoursReplace spark plug, clean or replace air filter, check drive friction disc.
End of seasonDrain fuel or add stabilizer, run engine dry, clean entire machine, store properly.

Engine Repair

Common engine issues and repair procedures.

  1. Engine won't start: Check fuel, spark plug, carburetor, and ignition system.
  2. Engine runs poorly: Clean or replace air filter, check fuel lines, adjust carburetor.
  3. Oil change: Drain oil, replace filter (if equipped), refill with SAE 5W-30 synthetic.
  4. Spark plug replacement: Gap to 0.030", use Champion RC12YC or equivalent.
  5. Carburetor cleaning: Remove, disassemble, clean jets, reassemble with new gaskets.

Note: Refer to specific engine manual (Briggs & Stratton or Ariens) for detailed repair steps.

Drive System Repair

Repairing the friction disc transmission and drive cables.

  1. Machine won't move: Check drive control cable adjustment, friction disc wear, and drive belt.
  2. Friction disc replacement: Remove wheel, hub, and old disc; install new disc and reassemble.
  3. Drive belt replacement: Remove belt cover, release tension, replace belt (Part # 21541500).
  4. Drive cable adjustment: Loosen locknut, adjust cable to achieve proper engagement.
  5. Traction improvement: Add wheel weights or tire chains for slippery conditions.

Auger & Impeller Repair

Repairing the auger, impeller, and related components.

  1. Shear pin replacement: Remove broken pin, align holes, insert new 1/4" x 2-1/2" shear pin.
  2. Auger belt replacement: Remove belt cover, release idler pulley, install new belt (Part # 21541400).
  3. Auger cable adjustment: Adjust cable so auger engages fully when control is pulled.
  4. Impeller inspection: Check for damage or wear; replace if blades are bent or cracked.
  5. Auger shaft bearing replacement: Remove auger, press out old bearings, press in new ones.

CAUTION! Always disconnect spark plug before working on auger system.

Control System Repair

Repairing control levers, cables, and chute mechanism.

  1. Chute control repair: Lubricate crank mechanism; replace cable if frozen or broken.
  2. Remote chute repair: Check electric motor and gearbox; replace if malfunctioning.
  3. Control lever adjustment: Adjust cables for proper auger and drive engagement.
  4. Heated grip repair: Check wiring and switch; replace grip element if not heating.
  5. Skid shoe adjustment: Loosen bolts, adjust height for desired cutting depth.

Electrical System Repair

Repairing electric start, headlight, and wiring.

  1. Electric start not working: Check battery charge, connections, and starter motor.
  2. Headlight replacement: Remove lens cover, replace bulb (usually H3 55W).
  3. Wiring harness repair: Inspect for damaged wires; solder and heat shrink any breaks.
  4. Key switch replacement: Disconnect battery, remove old switch, install new switch.
  5. Battery maintenance: Keep battery charged; check electrolyte levels if non-sealed.

Troubleshooting Guide

SymptomPossible CauseCorrective Action
Engine cranks but won't startNo spark, old fuel, clogged carburetorCheck spark plug; drain old fuel; clean carburetor.
Machine moves slowly or slipsWorn friction disc, loose drive beltReplace friction disc; adjust or replace drive belt.
Auger doesn't turnShear pins broken, auger belt loose/brokenReplace shear pins; adjust or replace auger belt.
Poor snow throwing distanceWorn impeller, engine RPM too lowReplace impeller blades; adjust governor to 3400 RPM.
Electric start doesn't workDead battery, faulty solenoid, bad wiringCharge/replace battery; test solenoid; check wiring.
Excessive vibrationUnbalanced auger, loose boltsCheck for bent auger; tighten all auger and impeller bolts.

Parts List & Diagrams

Refer to Ariens parts diagrams for exact part numbers. Common replacement parts:

Ordering Parts: Contact Ariens dealer or visit www.ariens.com with model and serial number.

Service Support: For technical assistance, call Ariens Customer Service at 1-800-678-5443 or visit www.ariens.com.

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